Industrial Autoclaves AH-1200E


Working Principle


Horizontal Autoclave AH-1200E
AH-1200E - industrial horizontal autoclaves-sterilizers with bayonet catch. Available in stainless or structural steel with corrosion-resistant coating (using a special material)
autoclave with anticorrosion coating
. Autoclaves are served for sterilization of food productss (including products in soft packaging, such as steralcon and doy-pack) at temperatures up to 145 ° C under manometric pressure and produced in four standard sizes: 1 , 2 , 3 or 4 container
container
. A small amount of purified water is filled in the autoclave. Bubbler heated this water vapor is carried out through special injectors, which excludes the appearance of hydraulic shock. During the autoclaving there is a compulsory circulation of water which by means of powerful water distributive system intensively irrigates
irrigation in AH-1200
each packing with a product. For prevention of infringement of integrity of packing during heating and autoclave cooling the compensation of manometric pressure which is supported in an automatic mode is provided.
The whole process is fully automated autoclave. The control system implemented on the basis of panel PC
control panel
and manages the sterilization process according to performance forms given by technologist. The control system provides the preservation and documentation of the parameters, the output of operational information in graphical form on the monitor. It is possible to control manually.
A distinctive feature of autoclaves AG-1200 is the ability to calculate sterilizing effect in the mode of real time at measurement of temperature of product inside the jars (packaging). This enables the technologist to make adjustments in modes of sterilization during the adjusting and startup procedures and training to the production of new products (or in new packaging).
The process of loading the autoclave is as follows: containers made of stainless steel set on the table transport carts
cart
. The product, packaged into appropriate containers - glass cans, tin cans, bottles and other fit by rows in containers through the perforated strip
strips
of high-temperature plastic. (see also auticlave supplies) Transport truck with the container ride close to the open autoclave, mounted on a rail hub of call in an autoclave
node entering
and a container with a product from the roll-table of the cart moves to roll-table of the autoclave
table
.
The principle of work of such autoclaves can be seen here.

Technical characteristics of horizontal autoclaves of series АH–1200

Autoclave AH 1200/1 AH 1200/2 AH 1200/3 AH 1200/4
The diameter of the shell ,
mm
1200 1200 1200 1200
Capacity of the autoclave,
1,3 2,5 3,6 4,7
Number of containers 1 2 3 4
Operating pressure,
mPa
0,3 0,3 0,3 0,3
Maximum temperature,
°C
145 145 145 145
Maximum temperature gradient
max (°C)
±1 ±1 ±1 ±1
The error in the thermal converter
TSMTU
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Error of the gauge pressure-
transmitter MIDA
Class 0,5 Class 0,5 Class 0,5 Class 0,5
Steam consumption per cycle,
kg
90 160 210 270
Instantaneous steam consumption,
kg/hr
450 900 1350 1600
Cold water pressure,
MPa
0,2 – 0,4 0,2 – 0,4 0,2 – 0,4 0,2 – 0,4
Consumption of cold water per cycle,
1,6 3,2 4,6 5,7
Instantaneous water consumption,
m³/hr
6 12 18 24
Air pressure,
MPa
0,6 0,6 0,6 0,6
Compressed air consumption per cycle,
Nm³
1,5 3 4,5 6
Instantaneous airflow,
Nm³/hr
15 30 45 60
Power consumption,
kW
1,5 3,5 5,5 5,5
Dimensions (with entrance),
мм
2950x1700x1550 3950x1700x1550 4950x1700x1550 5950x1700x1550
Weight,
kg
790 1040 1290 1540
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